Cement outbound logistics involves managing hundreds of daily trips across multiple plants, dozens of transporters, and thousands of dealer points. IoT fleet management gives logistics teams real-time control over every trip — from dispatch planning to delivery confirmation.
Multiple transporter networks: A single plant typically works with 20-50 transporters, each with different truck types and tracking capability
High daily volumes: 100-1,000+ trips per plant per day require automated monitoring — manual tracking is not viable
Compliance criticality: Back-unloading, grey market diversion, and KM fraud cost manufacturers 6-12% of outbound freight annually
Unorganized fleet majority: 60-70% of cement trucks are operated by small transporters without GPS hardware
The Fleet Management Challenge in Cement Logistics
Cement fleet management is uniquely complex:
IoT-Enabled Fleet Management Capabilities
Real-Time Dispatch Visibility
A live dashboard showing every active trip across all plants — truck location, ETA, loading status, compliance flags, and transporter performance in a single view.Multimodal Tracking Coverage
SIM + GPS + FASTag integration ensures continuous visibility regardless of truck type or transporter size. Coverage for 7M+ trucks across India.Activity-Based Compliance
Proprietary activity sensing detects loading, unloading, and suspicious halt events. Automated confidence scoring validates dealer-point delivery without manual calls.Transporter Performance Management
Auto-generated scorecards rank transporters on on-time performance, compliance, detention time, and freight dispute frequency. Data-driven transporter selection.ETA and Delay Alerts
Lane-level ML models predict ETAs and flag delays proactively. Dealers and logistics teams receive automatic alerts before SLA breach.Integration with TMS and ERP
Intugine connects with SAP TM, Oracle TM, and other ERP systems to sync dispatch orders, update delivery confirmations, and automate freight audit — eliminating manual data entry between tracking and planning systems.
ROI from IoT Fleet Management
Frequently Asked Questions
See how Intugine manages cement fleets at scale → Book a demo
Join 75+ global enterprises using Intugine for real-time supply chain visibility.